Energy storage welding instructions

How do I Weld my intra 2100/1400?

Turn on the INTRA 2100/1400. When the welding device is turned on, the “System voltage” LED goes on. The welding gun is supplied with 90 VDC and 24 VDC. Select the appropriate weld process (short cycle/drawn arc). The operating mode selector switch setting determines the weld time range.

How do you determine the optimal weld parameters?

The optimal weld parameters must always be determined in consideration of factors such as material and surface characteristics of the workpiece, sheet metal thickness, welding position, stud type, stud dimensions, etc., through test welds. Make sure the test welds reflect real conditions during the production process as much as possible.

How do I start a weld cycle?

Press the gun with both hands as vertically as possible (90° angle) to the workpiece. 8. Hold the gun still and press the start button. The “Start weld cycle” LED is on as long as the start button is pressed.

Which welding techniques can be used for connecting battery cells?

Brass (CuZn37) test samples are used for the quantitative comparison of the welding techniques, as this metal can be processed by all three welding techniques. At the end of the presented work, the suitability of resistance spot, ultrasonic and laser beam welding for connecting battery cells is evaluated.

How to connect a welding gun with automatic stud loading?

When connecting a welding gun with automatic stud loading, the pneumatic connections on the sorter and welding gun must be checked. The instructions and information required for this are found in the specific devices’ operating manuals. Make sure that the electrical and, if present, pneumatic line routing poses no danger of people tripping.

How do you clean a welding device?

The electrical connection cables must be cleaned with a dry cloth. This makes scorch marks or mechanical defects easy to notice. Depending on the conditions of use and the level of soiling, cleaning may be needed inside the device. Impurities within the welding device, such as metal dust or conductive shavings should be wiped or vacuumed out.