Energy storage nut welding machine parameters

How do you determine the optimal weld parameters?

The optimal weld parameters must always be determined in consideration of factors such as material and surface characteristics of the workpiece, sheet metal thickness, welding position, stud type, stud dimensions, etc., through test welds. Make sure the test welds reflect real conditions during the production process as much as possible.

What power sources are used in arc stud welding?

One type uses dc power sources similar to those used for shielded metal arc welding. The other type uses a capacitor storage bank to supply the arc power. The arc stud welding processes using these power sources are commonly known as arc stud welding and capacitor discharge stud welding respectively.

What are welding parameters?

These parameters relate to the standard equipment of the welding system and welding in tub position on blank, de-oiled surfaces. Deviations in sheet metal thickness and properties, such as oily or galvanized surfaces, allow the parameters to deviate slightly from the settings values.

How do I Weld my intra 2100/1400?

Turn on the INTRA 2100/1400. When the welding device is turned on, the “System voltage” LED goes on. The welding gun is supplied with 90 VDC and 24 VDC. Select the appropriate weld process (short cycle/drawn arc). The operating mode selector switch setting determines the weld time range.

How do I set the welding parameters on the NS 40 B/SL?

Set the mechanical weld parameters on the gun. The settings can be found in the NS 40 B/SL operating manuals. Turn on the INTRA 2100/1400. When the welding device is turned on, the “System voltage” LED goes on. The welding gun is supplied with 90 VDC and 24 VDC.

How to connect a welding gun with automatic stud loading?

When connecting a welding gun with automatic stud loading, the pneumatic connections on the sorter and welding gun must be checked. The instructions and information required for this are found in the specific devices’ operating manuals. Make sure that the electrical and, if present, pneumatic line routing poses no danger of people tripping.